Spud gun development

Introduction

A spud gun is a cannon to launch potatoes or other objects with great speed and over distances of tens or hundreds of meters. Building and using spud guns is a fine hobby if you are interested in building stuff or just killing time :)
Most people start with building a combustion launcher which uses an explosion to propel the projectile. However, if people get a taste of building spud guns they will usually build more advanced combustion cannons, or move on to hybrid or pneumatic cannons. Since spud guns that work with an explosion are classified as a firearm in Dutch law, I decided to try building a pneumatic spud gun. I got the required parts from a fellow Dutchman and built my first pneumatic gun, the NSWP Mk.1 (Nightshade Warrior Pneumatic Mark 1). Below is a picture of my creation:



Parts of my pneumatic spud gun

Following are the parts of my pneumatic spud gun. The part numbers correspond with the numbers in the picture in the picture.

1. Barrel
The barrel holds the projectile that has to be launched. To easily insert potatoes, the end of the barrel is chamfered (sharpened). After inserting a projectile it has to be moved down the barrel with a ramrod (a simple piece of pvc pipe in this case).

2. Pressure Chamber
The pressure chamber holds the compressed air. Currently I can pressurise the chamber up to 10 bar or 150 psi using a quality bicycle pump. Higher pressures should be possible with a compressor or other pressure source.

3. Quick Exhaust Valve
The Quick Exhaust Valve makes it possible to dump air from the Pressure Chamber very quickly into the barrel. A Quick Exhaust valve has three connections. One exit (connected to the barrel), one input (connected to the pressure chamber) and the pilot which is connected to the blowgun. When the pressure chamber is filled and the pilot is opened, all the air from the chamber will be dumped into the barrel.

4. Blowgun
The blowgun is used for filling the spud gun with compressed air and also for firing it. For filling the spud gun, the blowgun is opened by pushing the handle down (or up as in the picture) and securing it with a piece of rope (slightly visible in the picture). Then the pump has to be connected and pumping can commence :)

5. Bicycle valve
The bicycle valve is used for connecting the pump to the blowgun and preventing air from leaking from the spud gun while it is filled with air. However, as most pumps contain an internal check valve this part is not really needed. Later I will replace the valve with a Schrader valve housing. Still, an extra valve can be a nice safety feature. As long as the valve is connected, the gun cannot be fired by pressing the blowgun handle.


Firing

To fire the spud gun I first insert a projectile in the barrel, such as a potato. The sharpened end of the barrel helps cutting the potato into a slug that fits in the barrel perfectly. Then I push the projectile down in the barrel with a ramrod.
Then I open the blowgun by pressing the handle and securing it with the piece of rope. After that I connect a quality bicycle pump (SKS AirworX) and start pumping to fill the gun with air. with this bicycle pump I can fill the spud gun with a pressure of about 10 bars or 140-150 psi. After filling the gun with air I release the handle of the blowgun so that the blowgun is closed. Then I remove the bicycle valve.
Now the spud gun is ready for use. When the blowgun handle is pressed, the projectile will be fired from the barrel with high power and velocity.


Projectiles

Most of the time I use potato's but I also have been working on slugs made out of candle wax or hot melt glue. Details about making projectiles with these materials will be added later on


More advanced pneumatic cannons

This is a quite basic spudgun. I decided to skip the usual beginners' ball valve construction because it does not offer much performance. Still, more efficient and powerful guns can be built. The next step is often the use of a piston valve, which can release even more air in a shorter time than a QEV. The QEV concept is still highly recommended for beginners in my opinion. It creates clean designs and is quite simple to build, and has much more efficiency than a ball valve systems.


Safety

Spud guns can be quite dangerous if not handled with caution. Projectiles fired from the barrel can easily exceed the kinetic energy of a airgun or even a firearm. Do not shoot at living things or someone elses property. Make sure that fired projectiles are stopped by a backstop such as the side of a hill, or just a lot of free range. Never look into the barrel of a loaded spud gun.
Always use the proper construction materials. When building pneumatic guns of PVC, you have to use pressure rated PVC and fittings! When PVC explodes it will throw dangerous shrapnel in every direction, so stay within the specified pressure rating of the material.


Further information

There is lots of information available on the Internet on building spud guns. Here are a few links to websites about spud guns:

www.uksgc.co.uk
United Kingdom Spud Gun Community. Also caters for European users.
www.spudfiles.com
International spud gun forum, though most users are from the US.
en.wikipedia.com/wiki/Spud_Gun
General information on spud guns.
nl.wikipedia.org/wiki/Spud_gun
Dutch info on spud guns.
www.burntlatke.com
Nice informational page on combustion spud guns